CASE STUDY: Jincheng
LOCATION: Linqu, Shandong, China
MACHINE:
ZMDE Flame/Plasma Cutting Machines; ZMDE Robotic Riveting And Welding Assembly Line; ZMDE Straightening Machines.
Mr.li | General Manager "We have evaluated several machines in the market, and ZMDE's equipment stands out for its performance and reliability."
Revolutionizing Manufacturing With ZMDE's Advanced Machinery
Linqu Jincheng Steel Structure Engineering Co., Ltd. operates in a sprawling facility in Linqu, Shandong, China. With dozens of employees working across multiple shifts, the company excels in the design, production, and installation of membrane structures, steel structures, architectural curtain walls, and net frames. Their extensive business also covers earthwork construction, civil engineering, anticorrosion engineering, and the processing and sales of metal products, composite boards, colorful steel boards, and roll-up doors. Established in 2012, Jincheng has become a trusted name in the industry, known for its commitment to innovation and excellence.
Embracing Innovative Solutions For Efficiency
Traditionally, Jincheng relied on a mix of manual and semi-automated processes to meet its production needs. Its General Manager explains, "Our previous methods were labor-intensive and not scalable to meet increasing demands. We needed a solution that could enhance our productivity and quality." As Jincheng's business grew, it became evident that the existing setup could not keep pace with the rising production targets and quality standards. The challenge was exacerbated by a shortage of skilled labor, which made it difficult to sustain the manual processes.
Investing In ZMDE's Advanced Machinery
To overcome these challenges, Jincheng invested in a suite of advanced machinery from ZMDE, including flame/plasma cutting machines, a robotic riveting and welding assembly line, and straightening machines. This investment was aimed at modernizing their production line and significantly improving efficiency.
Li shares his experience, "We evaluated several options, but ZMDE's machines stood out for their cutting-edge technology and reliability. The flame/plasma cutting machines offer precise and rapid cutting capabilities, essential for our diverse range of materials."
Transforming Production With Automation
The new ZMDE machinery has revolutionized Jincheng's manufacturing processes. The ZMDE robotic riveting and welding assembly line, in particular, has automated tasks that were previously done manually, ensuring consistent quality and reducing cycle times.
"Our production process has seen remarkable improvements. Tasks that used to take hours are now completed in minutes with unmatched precision," says Mr.Li. The straightening machines have also played a crucial role in ensuring that components meet the strictest quality standards, enhancing the overall reliability of Jincheng's products.
Unmatched Precision And Productivity
Since integrating ZMDE's machinery, Jincheng has witnessed unprecedented levels of precision and productivity. "The quality of cuts and welds has drastically improved, and our production efficiency has nearly doubled," notes Li. The flame/plasma cutting machines provide clean, accurate cuts, while the robotic assembly line ensures perfect rivets and welds every time.
The automation and advanced features of ZMDE's machines have minimized human error, reduced waste, and significantly lowered operational costs. "The consistency and speed of ZMDE's equipment are unparalleled. We are now able to meet tight deadlines and stringent quality requirements with ease," he adds.
