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Zhimaide Product Advantages

Core parameters:


Web height: 200mm-1800mm, web thickness: 6mm-30mm


Wing width: 200mm-800mm, wing thickness: 8mm-40mm


Work piece length: 6000mm-15000mm


Applicable industries:


Steel structure processing, prefabricated construction, bridge engineering, shipbuilding, etc.


1. Cost saving and high cost performance


① Save debugging costs;


② Save labor costs;


③ Reduce the risk of work-related injuries;


④ Reduce equipment purchase costs (1 unit costs 3 units);


⑤ Reduce space usage costs;


⑥ It saves the cost of consumables and requires 3 units less driving investment than traditional equipment;


⑦ More cost savings and shorter investment return period.


2. High production efficiency


① Compared with traditional equipment, no bevel welding is required for web plates below 18mm, and the welding speed is fast depending on the thickness of the plate;


② The thermal correction method is used for one-time correction, which reduces the operating procedures. There is no need for assembly spot welding or arc plate welding. The operation is standardized and the pass rate of the output workpieces is high;


③ The workpiece travels, the equipment is fixed, the equipment continues to work, the workpiece is welded continuously, and the efficiency is greatly improved.


3. Mature technology


①Invent patented products;


②T-shaped steel is welded and formed in one go;


③ Possess invention patents for hot welding and hot straightening technology and grooveless submerged arc welding technology;


④ It can intelligently match welding current, voltage and other parameters according to the thickness of the plate, and is suitable for a variety of complex welding situations.


4. Simple operation


① The smart version/enhanced version of the all-in-one machine is equipped with a 15-inch touch screen with a clear operation panel that can be operated by one person;


② The structure is simple and easy to maintain. Maintenance-free graphite structure is used in some parts. An upgraded automatic maintenance lubrication system can also be purchased.


5. Wide range of applications


① The intelligent version/enhanced version of the all-in-one machine can process a wide range of workpieces. The web height range can reach 200-1800mm, the web thickness range can reach 6-30mm, the wing plate width range can reach 200-800mm, and the wing plate thickness range can reach up to 8-40mm;


② It has a wide range of application industries and can be used in more than 20 industries such as steel structure processing, prefabricated construction, and bridge engineering;


6. Equipment stability is strong


① The core components of the smart version/enhanced version of the all-in-one machine are castings, which are better than steel plate splicing or welding parts, effectively ensuring the service life of the equipment;


② Precision-processed rollers can effectively prevent welding jitter during rapid transmission;


③ The company has more than 15 years of R&D experience, and has put more than 10,000 sets of various equipment on the market. The technology is mature and the equipment failure rate is low;


④ Each process structure adopts parallel finite element analysis and design, precise calculation, and breaks through the core technical problems of welding anti-deformation.


7. Intelligent production


① The intelligent version of the all-in-one machine is equipped with an intelligent wing plate clamping device, an intelligent flat plate loading and centering device, an intelligent towing system, an intelligent fixing system, an intelligent detection system, an intelligent flux unloading system, an intelligent correction system, and an intelligent lifting device. higher efficiency.


8. Service quality is guaranteed


① Reserve system upgrade ports to reduce later equipment update costs;


② One-time purchase and full life cycle training of equipment to avoid personnel changes affecting production;


③ Provide quality assurance services and a nationwide maintenance team of 100 people to respond quickly to ensure stable production.




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