Straightening Machine

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Machine Overview


Straightening machines are essential equipment in various manufacturing industries, particularly in metalworking and fabrication. They play a crucial role in ensuring the straightness and flatness of metal workpieces, such as bars, tubes, and sheets. Straightening machines are designed to correct deformations, such as bends, twists, or warps, in metal workpieces caused during manufacturing processes like rolling, forging, or welding. By applying controlled pressure and manipulation, these machines restore the workpieces to their desired straight or flat condition.


Straightening machines typically consist of a series of rollers or dies through which the workpiece passes. These rollers apply pressure to the workpiece at specific points to deform it in the opposite direction of the existing bend or warp. Straightening machines find applications in industries such as steel manufacturing, automotive, aerospace, construction, and metal fabrication. They are used to straighten components like shafts, bars, pipes, beams, plates, and sheet metal before further processing or assembly.


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The structure of the equipment is compact. The straightening machine has large transmission torque, smooth operation, and convenient adjustment. Straightening machines play a crucial role in ensuring the quality, efficiency, and cost-effectiveness of metalworking processes. They are versatile, reliable, and essential tools for maintaining the integrity of metal components in various industrial applications.


Components


60A Frame


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Straightening Roller


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Reducer


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Machine Configuration


ModelZMD-JZJ-80BZMD-JZJ-60BZMD-JZJ-60AZMD-JZJ-40A
Flange plate width200-1000 mm200-800 mm200-800 mm300-600 mm
Flange plate thickness6-80 mm6-60 mm6-60 mm6-40 mm
Web plate height350-1500 mm>=350 mm350-1500 mm>=200 mm
Input roller length12000 mm12000 mm10000 mm10000 mm
Output roller length12000 mm12000 mm10000 mm10000 mm
Length of front and rear hydraulic floating rollers12 m12 m//
Workpiece materialQ235/Q355Q235/Q355Q235/Q355Q235
Straigthening speed5 m/min5 m/min7.5 m/min8 m/min
Power18.5 KW18.5 KW19 KW13.2 KW
Power supplyAC 380V 50HZ 3PhaseAC 380V 50HZ 3PhaseAC 380V 50HZ 3PhaseAC 380V 50HZ 3Phase
Hydraulic drives22 KW
18.5 KW//
Motor//15 KW11 KW


 

Advantages


The ZMDE Straightening Machine significantly enhances production quality and efficiency. It offers a long service life and exceptional versatility, accommodating various manufacturing needs. With high levels of customization and flexibility, it minimizes the risk of material damage. Safety features ensure secure operations, delivering consistent and reliable results. The machine's scalability allows it to adapt to varying production demands, while its efficient processes contribute to substantial cost savings. These attributes make the ZMDE Straightening Machine indispensable in modern manufacturing environments, ensuring optimal performance and productivity.


  • Enhanced Quality and Efficiency: Improves overall production standards.
  • Long Service Life: Durable design ensures longevity in manufacturing.
  • Exceptional Versatility: Accommodates various production needs seamlessly.
  • High Customization and Flexibility: Reduces the risk of material damage.
  • Safety Features: Ensures secure operations for reliable results.
  • Scalability: Adapts easily to varying production demands.
  • Cost Savings: Efficient processes lead to significant reductions in expenses.
  • Indispensable for Modern Manufacturing: Guarantees optimal performance and productivity.


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