Machine Overview   

ZMDE has developed a groundbreaking H-beam steel automatic one-shot production line. This innovative equipment is the first of its kind internationally, filling a significant gap in the market. It boasts 43 patents and addresses critical technologies such as automation control, intelligent welding, and process integration.

The result is a sixfold increase in processing efficiency compared to traditional methods, with labor savings equivalent to 30 workers, and it boasts an intelligent testing system. The equipment automates processes that were previously manual, such as feeding, assembly, welding, and turning. It integrates various functions into a seamless production line. This automation not only reduces the footprint required but also significantly cuts down on labor, boosting efficiency.

With a product qualification rate exceeding 98%, it’s an ideal solution for industries involved in steel structure processing, modular construction, bridge projects, and shipbuilding.

Core Parameters

Web plate height: 200-1500 mm

Web plate thickness: 6-14 mm (30 mm with double wire double arc welding machine)             

Flange plate width: 200-600 mm

Flange plate thickness: 8-40 mm

Length of workpiece: 6000-15000 mm

Basic Information

Installation Parameters of the Whole Machine

Width: 5700 mm (including equipment on both sides of the main machine, range 5500 mm~6500 mm)

Length: 126000 mm

Height: 4700 mm

Operating power: Approx. 340 KW

Main Technical Parameters

Installation Power of the Whole Machine                                     

Core Component Unit

Core Strength

01 Integration of Intelligent Technologies: Innovative Industry Products

• 43 patents with independent intellectual property rights;
  

• Independent research and development of distributed computing control system, H-beam steel one-shot molding;

• Optional six-wire six-arc heavy steel "ZMDE WuZhui" welding machine to realize the heavy steel molding; Optional equipped with "ZMDE JueYing" double-wire double-arc welding machine, processing speed increased by about 80%;

• The hot welding and hot straightening process can realize digital control, which can automatically match the welding current and voltage and other parameters according to the thickness of the plate. With the hot welding and hot straightening process, the plate can be straightened directly to meet the quality standard without cooling, which solves the problem of deformation of welding;

• There is no need to weld the arc-guiding plate, and it is directly welded to both ends of the plate;

• Independent research and development of the web plate below 18mm groove-free welding technology, improve welding accuracy and welding efficiency;

• The equipment adopts distributed computing control system, reasonable layout, modular distributed computing control. Easy to quickly and accurately find the fault point, more convenient and efficient maintenance;

• Equipment equipped with automatic lubrication system and local graphite self-lubrication. Routine maintenance is more simple;

• Equipped with automatic flux control system, reduce artificial dependence, intelligent control of flux flow;

• Provide intelligent after-sales service, reduce the failure rate, and maintenance is more convenient.

02 Automatic Production, High Production Efficiency

• Intelligent loading, intelligent clamping, intelligent correcting, intelligent towing, intelligent fastening, intelligent inspection, intelligent flux discharging, intelligent welding, intelligent straightening, intelligent lifting, intelligent turning, realizing the whole process of intelligent production;

• The production process does not need tack welding, no plate lifting, no need to weld the arc-guiding plate, groove-free welding for the web plate below 18mm, no need to manually control the flow of flux, and no need for the flow of multi-equipment. Reduce the operating procedures and production capacity increases dramatically. ZMDE self-developed distributed computing control system, with touch screen, remote control, and other control modes, easy to operate and learn;

• It can be networked with ZMDE intelligent digital welding machine to realize intelligent current and voltage automatic adjustment;

• This system can be upgraded with a ZMDE smart, heavy AGV (Automated Guided Vehicle) for logistics, which can significantly enhance the speed and efficiency of moving parts;

• Intelligent factory management system can be combined with ZMDE H-beam steel intelligent robotic riveting and welding assembly line, intelligent spraying and polishing machine, etc., to realize the construction of an intelligent factory and production standardization.

03 Cost Saving, Short Payback Period

• Intelligent production in the whole process, few operators, saving laborers, effectively reducing the risk of work-related injuries, protecting the operating staff, and higher per capita production capacity;

• No need for plate lifting in the production process, less effort than traditional equipment;

• Under the same area, the production efficiency of a fully automatic one-shot production line for steel beams of prefabricated buildings is higher, and the production capacity per unit area is doubled;

• Equipped with an intelligent flux discharging system, no need to weld the arc-guiding plate, no need for tack welding, greatly saving material;

• Compared with traditional equipment, under the same production capacity, the power consumption of welding machines and others is greatly reduced;

• Intelligent matching of current, voltage, and other parameters, the overall power consumption is reduced by about 50%;

• The equipment adopts a distributed computing control system, and each unit can independently control and complete the production, adapting to the needs of each H-beam processing, avoiding equipment maintenance and delaying the schedule.

04 One Purchase, No Worries After the Sale

• Upgradeable System: Enhance the system to cut down on future equipment update costs;

• Comprehensive Training: With each equipment purchase, receive training for its entire lifecycle to maintain production consistency, even with staff turnover;

• Full-Service Maintenance: Benefit from complete installation, training, and warranty services, plus nationwide on-site maintenance for steady production;

• Manufacturer Support: Gain lifelong maintenance for equipment parts and components directly from the manufacturers.

05 Multiple Certifications, High Quality

• Authentic Materials: The equipment’s core structural components are made from cast parts to prevent deformation from welding stress, ensuring both precision and longevity;

• ISO9001 Certified: The equipment meets the international quality system standards set by ISO9001;

• CE Certified: It complies with the European Union’s safety, health, and environmental protection standards;

• Industry Leader: Recognized as a top-quality brand in the national building intelligent equipment industry;

• Quality Assured: Consistently passes national quality inspections and is certified as a stable and reliable product;

• Trusted Quality: Nationally acknowledged for its quality and reliability, guaranteeing customer satisfaction.